2. Big data in manufacturing systems

2.3. Smart manufacturing, strategy development, and agile manufacturing

Big data analytics can be used in smart manufacturing to solve company problems at the speed the business requires. However, there are some organizational and technological barriers that may prevent manufacturing companies from using big data solutions to initiate a smart factory. Big data analytics has been proven to be a valuable tool for manufacturers to help them develop strategies, share data, design predictive models, and connect factories in order to control processes. A study by Bumblauskas et al. studies big data applied to designing a smart maintenance decision support system, which is shown to improve an asset's lifecycle. Liu et al. used big data analytics for routing order pickup and delivery as well as assigning orders to laundry terminals in smart laundry service enterprises. Big data applications in strategy development and agile manufacturing have also been studied by Opresnik & Taisch, Waller & Fawcett, Guha & Kumar, and Gunasekaran et al.. Ren et al. reviewed the available research in big data applications that support sustainable smart manufacturing. Agility in a manufacturing system is the capability to better deal with unpredictable events, and deal with them in a business environment that can even turn these events into benefits.

Several other studies developed quality research on using big data analytics in the manufacturing field. Some of the selected journal articles and conference proceedings are summarized in Table 1. The criterion for us consider a paper in the current review is that it must have been cited, on average, more than 10 times each year.

Table 1 High-quality articles using big data in manufacturing processes.

Author / Journal

Contribution

Study approach

Case study (NA stands for Not Applicable)

Future research topic(s) in the article

Lee et al./ Manufacturing letters

Studying the applications of big data in predictive manufacturing systems

Analytical study

NA

-Developing systems to integrate, manage, and analyze machinery data during different stages of machine life cycle

O'Donovan et al./Journal of Big Data

Studying the requirements for implementing equipment maintenance

Analytic field study / Simulation

DePuy manufacturing facility in Ireland

-Deployment of big data pipeline in DePuy

-Using data pipeline to feed predictive maintenance applications

Dubey et al./The International Journal of Advanced Manufacturing Technology

Studying the role of big data in sustainable manufacturing

Statistical analysis / Field study

NA

-Using big data to redefine the focus of advanced manufacturing technology

-Using big data innovations like new materials development

Kumar et al./International Journal of Production Research

Solving a data imbalance problem in cloud-based manufacturing systems

RHadoop programming / MapReduce framework

Steel plate manufacturing company

-Executing the dissimilar types of feature selection approaches

-Improving performance of classifiers

Mourtzis et al./Procedia CIRP

Studying the applications of the Internet of Things in developing industrial big data

Analytic field study

Mould-making industry

NA

Zhang et al./Journal of Cleaner Production

Integrating big data analytics and service-driven patterns to create cleaner manufacturing and maintenance processes

Analytical study / Product life cycle analysis

Unnamed axial compressor manufacturer

-Using big data analytics to work out a mathematical model to discover rules for making cleaner production decisions

-Representing and visualizing knowledge gained from big data

Zhong et al./International Journal of Production Research

Creating a RFID-enabled intelligent shop floor using the Internet of Things

Smart manufacturing objects / Wireless network

Unnamed collaborative company

-Developing a mathematical model to formulate physical internet-based logistics systems

-Developing a systematic procedure to examine big data analytical approaches

Gunasekaran et al./International Journal of Production Research

Studying the role of big data in agile manufacturing

Analytic field study

Four organizations in United Kingdom

-Studying the applications of the Internet of Things, Industry 4, and Blockchain technologies in developing agile manufacturing systems

Moktadir et al./Computers & Industrial Engineering

Studying the barriers to applying big data analytics in manufacturing supply chains

Delphi-based analytic hierarchy process (AHP) / Sensitivity analysis

Five manufacturing companies in Bangladesh

-Using international data to examine big data analytics barriers

-Utilizing the extensions of AHP method to further explore the direction of the studied research

Popovič et al./Information Systems Frontiers

Using a qualitative approach to study the impact of big data analytics in manufacturing sector

Comparative analytic field study

Three manufacturing companies in Europe

-Studying the impact of big data analytics on low-performing firms

-Studying failed cases instead of successful cases

Tao et al./The International Journal of Advanced Manufacturing Technology

Developing a method using a digital twin to design a product, manufacture, and service it

Product life cycle analysis

Author created applications as case

-Digital twin data construction and management

-Developing smart service analysis based on digital twin data

Dubey et al./Technological Forecasting and Social Change

Studying the impact of big data analytics on the social performance and environmental performance of manufacturing companies

Partial Least Squares / Hypothesis testing

Sample of 205 manufacturing companies in India

-Studying the exact role of the flexibility or control orientation on big data and predictive analytics on manufacturers' social and environmental performance

Moktadir et al./Computers & Industrial Engineering

Studying the critical barriers to the adoption of big data analytics in manufacturing systems

Delphi-based analytic hierarchy process

Five manufacturing companies in Bangladesh

-Using international data in the same study

-Using other decision-making techniques to study the interaction among barriers

(Raut et al., 2019) / Journal of cleaner production

Using big data analytics to improve manufacturing sustainability in terms of operations management

Structural equation modelling-artificial neural network

Survey data from 316 Indian experts

-Studying this same issue in other geographical locations besides India

-Studying other technologies that firms may adopt for sustainable purposes